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Pilot Pro CNC Routers and
Projects
****Testimonials**** -Everyone should have the chance to
create- ![]() The AeroSpace Engineering Department, Oklahoma State University: "Thanks a lot as the CNC unit is now working for 3D objects and we are starting to learn how to make molds directly using the CNC. We are seeing that what formally would have taken over a week to do can now be done in less then an hour. Once again we look forward to using your unit and in fact there has been talk about purchasing a third unit as well. Overall we have been very impressed with the table and are looking forward to many more hours of CNC fun." Joe ![]() "We have an old New Hermes 3400 at work that we paid $10k for 6 years ago and I just engraved an autocad drawing that I did at work with graphics and text with the same quality but much faster! All on paper thin aluminum. Thanks," Jim ![]() "I haven't used the
CNC machine as much as I'd like, but have made
some plastic parts for my motorcycle projects. So
far I love the machine.
Thanks," Mr. Fouch
"Great cd, thanks,
great to do business with. AAAAAA+++++"
Robert ![]() "This year we are using your
CNC machine to go directly to the mold stage and we
have been able to cut at least one week from our
schedule as well as we are now able to build a mold
that has details on the order of 0.005" or even
better." Joe "Pilot Pro,
Wow! Received
my combo cd and took a look at it, and was very
surprised.. The cd is everything i was looking
for. I know nothing about Cnc's but your Cd
explains so much more on how things work than i
could have asked for.. Thanks a bunch.."
John
"I received the last
box today. The parts look
great! I've got the plastic parts mostly
done, the control board soldered up.. I'll
be finishing the plastic parts tonight and maybe
testing my motors... Aluminum parts tomorrow
hopefully, and maybe this weekend
assembling!!!!!
anyway, Ill keep you posted on this Pilot Pro in NJ!" Steve "I received my combo
CD earlier in the week and was very happy. I
would like to be added to your megabot email
list too.
Thanks," Dave
"The machine is a
work of art! Very nice!
Thanks very much" Raymond ![]() "You
WAY UNDERSTATED how cool this CD is. The
high quality of the descriptions, the bill
of materials, the DXF files and the
photographs [especially] is without a
doubt one of the best I have seen.
The design is very good too, in that it is simple [relatively] and straight forward. It appears inexpensive to build as well, without being cheap, which is a big downfall of many of the plans [I have more than one.]. Being a designer of furniture, clothing and automobile interiors there are subtle clues to quality, one of which is presentation of the idea. The manner and completeness of the presentation of the ideas on this CD are just a small clue to the quality of the thought behind the product. " W.R. ![]() "PHIL! I made my first cuts today! its finally
all up and running... finally
done!.... making parts,
assembling, painting, computer building,
software, basement cleaning, wiring, testing, on
and on and on.. And now it all works!!!!"
Steve ![]() "Got it! Great
information and really appreciate the extra effort
in shipping.
Have a great week!"
![]() "Phil, Got the CD today! I'm impressed! I have an aluminum frame that's welded 1.5" X 3" tubing, measuring 55" x 40" that I'm going to use as the foundation. I'll upscale the X and Y to fit my frame. Going to use 1250 in-lb Nema 34 motors on the X and Y. I'll let you know how things turn out." Gary ![]() "PHIL, MACHINE WORKS
GREAT, WHEN YOU SEE MY NEXT PICTURE OF A
LITHOPHANE YOU WON'T BELIEVE IT!
THANKS JOSEPH" ![]() "Hey
Phil,
Sorry I did not
email you sooner.
Thanks for the kind
words on cnczone.com. I had
a great time building from
your plans. You need to
charge more for the CD. This
thing has so much
information and the pictures
where a huge help. Anyone
could modify your plans to
make this just about any
size they wanted. My welding
experience was little to
none but I had no problem
welding the ends up using
your jig that I built. It
would also be very easy to
bolt the ends together if
someone did not have access
to a welder. I would
recommend that anyone even
thinking of building a CNC
router purchase your CD, it
is packed with information.
Thank you,"
Dennis (xmac) ![]() "Phil, Everything is falling together. Very impressive design and the templates work flawlessly! Outstanding Method! I am very impressed with your design and it is apparent that you have spent much time and thought on your designs." Mike ![]() "Hi Phil,
I am 61, retired, hold a couple patents and was GM of my own division of a company with 650 employees. We built a product I designed. I had come up through the ranks starting out working on the Apollo heat shield re-entry program. I feel fairly confident that I am somewhat qualified to evaluate the quality of your product, as well as the content of your presentation. Simply put, yours is the best I have seen---period. I am truly proud of some of my accomplishments and means of presentation. This machine of yours is top line and the subtleties and variations you offer are astonishing. Hard for an old dog to admit it, but I wish I could have shared the helm with you before I retired. I think we would have had great fun! I really look forward to completing your design. Warmest regards," Ray ![]() "Phil...
Attached
is
the
carving
just
completed
on
DeskCNC
in
the
Carve
Mode.
I
used
a .125 ball end mill at 30 IPM. X & Y
step over was set at .020. The depth was set
to .060. The carving took just under 4 hours
to complete.
The carve is that of an Open Wheel Modified Race Car that competes at Stafford Motor Speedway where I am a Director, here in Connecticut. The Photo was imported directly into DeskCNC and then set to carve. Actual size is 15" X 7.5". This carving is part of a larger piece that will be given to the driver of this car to commemorate his 100th victory at our speedway. The machine runs and performs flawlessly. The fact that I can produce this kind of a project and still be able to complete other work at my shop at the same time makes this a cost effective addition to my custom furniture and cabinet business. Thanks for your continued support" Jimmy ![]() "Phil,
Enclosed are pics of my machine. I had a great time making it. If you look at the "Z" axis, I have installed limit switches. I have also fully detailed it in Solidworks." Tim ![]() "Hi
Phil:
Attached are several images. Feel free to take your pick. I designed a cabinet from birch plywood that supports the CNC machine and contains the computer, controller board, power supply and a built-in vacuum. The top of the cabinet is melamine. Interior shelves are adjustable. The cabinet is on rollers so I can move it around my garage. Doors are located on the front and the back. The computer, power supply and controller are in the front. The vacuum is in the back. I constructed a plexiglass housing for the power supply and controller board. It has a cooling fan mounted to one end that slides into a PVC Irrigation fitting allowing air to enter from the outside of the cabinet. I placed some filter foam inside the irrigation fitting that blocks sawdust from entering the unit. You can see the connection in the interior cabinet shot and also the exterior shot that also shows the three section switch that controls the vaccum, spindle and controller. Everything works great and the machine is very reliable." Dean
![]() "Hi
Phil!
It is very nice work!"
Kjell (Very Hot!) ![]() "Phil
After almost a week of
finishing machine please find attached pictures."
Denis
K.
(Note the fans on the stepper motors. This is more than a good idea, it really makes a difference in performance. - Adding grills increases safety) ![]() "There is zero slop
everywhere. Nice tight system."
Dan
K.
![]() ![]() "Hi Phil!
I have finished
building the machine!"
Leonardo ![]() "Here are some pics
with the screws installed. Its on a temporary
stand. I welded a L steel on the bottom of the
frame to keep it centered on the stand and to
provide a lip for the MDF board to sit on. Had
Mach 3 drill me a hole grid. Routed stepper motor
wires through frame. Loose wires are for home
switches which I still did not order."
Dan
P.
Using the NEW ball screws! ![]() Large machine travel of 56" by 33" coming together. Jim B. ![]() ![]() "As
I
said
along
time
ago
this
is
a
dream
come
true
for
me
building a machine like this, truly a monumental
achievement for me."
Ricky S. - CNC for life!! (Great job on the build and the stand looks great as well - Phil) ![]() Hi Phil,
"The machine arrived safe
and sound. ... wow! ... it's a beautiful piece
of work ... you should be quite proud! ... I
have it all assembled and wired, and I'm ready
to "fire it up".
... Thanks again for a great
piece of hardware ... beautiful!"
John
![]() Hi Phil,
"Just an update, I have got most of the mechanical stuff done and now into wiring. I've got to make a purpose built table yet to suit but it will come soon. I've attached a few photo's fyi." Regards" Simon ![]() ![]() ![]() ![]() ![]() "I also included
a picture of my last guitar which was the
first job I used the CNC on. It worked just
great! I could not have done that name inlay
without it. My web is www.poehneltcreations.com
if you want to see the kind of things I
normally do.
Thanks again"
Dan
"Hi Phil
Thanks for
the help today. I did get the screw
installed and double checked everything
for square. It is working flawlessly! I
have even moved beyond cutting just
inlays and am now starting to cut out
parts.
I have
included pictures of the stand. The
stand actually has a 2x4 framework with
plywood attached to the frame. I also
installed adjustable feet to the table
so it can be leveled. I did put 1 drawer
on the side opposite the controller
opening but if I were to redo it, I
would have put in as many as would have
fit. Never enough storage space. The
plywood top is dadoed for the T track
and then the T track is screwed through
the plywood into the 2x4 frame. I use
the T track to clamp the various tables
to the stand and use double stick tape
to attach the parts to the tables. It
works very well.
Thanks
again"
Dan
![]() Very Cool! ![]() ![]() ![]() ![]() "Hi
Phil,
...
Here
are a few pics of the cabinet that I
constructed. This will cover the machine
when I'm making sawdust with other projects.
All of the electronics are stored beneath in a fan
cooled compartment. The panels on top (which
are a workbench height) come off to access the
machine.
Thanks
for all you do,"
John
Very Impressive! ![]() "Perfect!" "The machine has been running great.
I've been experimenting with different projects.
... so far all on V-Carve.
Here's my weekend project." ![]() ![]() ![]() "Hey Phil,
I learned a technique to scan a design from a design book, create the vectors in V-Carve, and then cut out the design on the CNC machine. In this case I used a pattern from Wayne Barton's design and pattern sourcebook. (bought it online for less than $20.00). ... check it out. Thanks," John ![]() "We'll call this my first
successful piece.
Kind Regards, A very happy - Jeff" ![]() ![]() "Hey Phil,
Just wanted to let you
know that "I LOVE YOUR MACHINE!". After the few
frustrating days and the discovery of some
wonderful software (I will let you know about it),
I am up and running and making parts that are
AWESOME! My business is going to go to the next
level with this and I want to thank you for your
patience and prompt service.
Thank You!"
Scott
Nice Work! 26" X 42" TRAVEL! Scott is the maker of Cake safes for transporting cakes, to see his work check out his web page at - CakeSafe.com ![]() "Phil:
Thanks again for a great machine, I am
really enjoying working with it.
Bob" Check out these signs!
![]() ![]() ![]() ![]() ![]() ![]() ![]() Grim reaper radio -
http://grimreaperradio.com
Using the Pilot Pro CNC to make high powered PCBs ![]() ![]() "Hi Phil
Building a CNC machine has been a lifelong dream
since purchasing one outright was always way beyond
my means but working with Phil at PDJ over the past
14 months allowed me to build it piece by piece so
it became a reality. The system functions flawlessly
and has enabled many projects that would otherwise
not be possible. I build scale radio controlled
model aircraft and this tool has allowed me to make
precision parts that actually fit in half the time.
Plus, it is an investment that pays for itself time
and time again. I would do it again in a minute."
Sincerely, Earl J. Aune
Vancouver, WA
![]() Photos
of large scale radio control model aircraft for
national competition (U. S. Scale Masters
Association). F4U-5 Corsair night fighter with radar
that sweeps across the CRT and a 8 foot wing span Ryan
PT-22 trainer dash board built by the Pilot Pro 2
Photos
of the Corsair dash board with radar sweep,
leather engraving and a leather pin cushion as a
Christmas present for our neighbor. Built
by the Pilot Pro 2
![]()
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