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ArachnoBot |
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| Testimonials |
Gallery |
New LED project! - visit the Projects page
New pictures added to the GALLERY
-Let the PILOT take you where you need to go!-
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*NEW PILOT PRO EX DUAL DRIVES*
Rails and Rods
Optional router and mount shown on right default router on left
The Pilot Pro CNC provides an ideal solution for small companies, schools and colleges who are looking for a low cost, easy to use, and flexible single machine milling solution. The Pilot Pro CNC provides an inexpensive solution that allows several machines to be put into use for less than the cost of a single machine offered by other manufacturers. For hobbyists the Pilot Pro CNC provides a very low cost solution and an equally small footprint. For file import and control the machine uses DeskCNC, Mach3, Kcam or other CAM software, full featured inexpensive shareware applications. DeskCNC, Mach3 or Kcam accepts a range of file formats (DXF/ Gerber/ HPGL) allowing the machine to be used for a variety of tasks, supporting both PCB and traditional CNC operations.
The Pilot Pro CNC with dual drive can be used with a plasma torch or laser for cutting and shaping. The Pilot Pro CNC
series is engineered and manufactured in Oregon, USA for the global market. If you are looking for low cost desktop PCB and CNC milling, this is
the machine designed for your needs and budget.
The Pilot Pro series is a low cost desktop CNC router designed for superior performance and
affordable robotic machining of precision parts. The Pilot Pro
has an open architecture and a generic interface allowing it to work
just about anyway you want it to. Use it
to cut soft metals, wood, plastics, mill and drill circuit boards,
cases, enclosures and front panels, molds, patterns, 3D carvings,
engraving, sign making, model making, RC projects, rubber stamps,
robotics... Or use it for additive rapid 3D prototyping, probing, scanning, gluing, painting, and
dispensing. The applications and results are limitless!
Specifications:
-Max milling area (W x L x H):
Pilot Pro Ex Rods ~ X = 26" Y = 24" Z = 4.5"
Pilot Pro Ex Rails ~ X = 26" Y = 26" Z = 4.5"
-Machine footprint (W x L x H) - ~ 30" x 36" x 20"
-Max Z axis clearance – 4.5" but can be adjustable.
-Working area is unlimited In the Length.
-Rigid steel frame with massive gantry.
-Precision ground supported rods with precision steel supports OR precision ground rails.
-12 precision linear recirculating ball bearings and housings.
-1/2" diameter precision lead screws, 5 TPI standard (2 TPI option) with anti-backlash nuts. 5/8" optional.
-X/Y/Z accuracy / resolution – Better than 0.0006 in./in. / 0.000125 per step (with 5 TPI screws)
-All lead screws are mounted at both ends with a pre-loaded ball bearing assembly.
-Spindle motor - Porter Cable router, model number 7301 (standard - larger router optional).
-4 NEMA 23 Stepper motors rated at 305 oz-in unpolar / 425 oz-in bipolar.
-CD with CAD / CAM programs and setup information for operating the Pilot Pro CNC (Combo-Special CD).
-Surface milled stock for precise assembly.
-Diameter of tool shank – 1/4" or 1/8" (with adapter).
-Computer requirements – any PC running Windows.
-Power requirements – 115Vac at ~1380W (standard outlet) or 230Vac / router will need a power converter.
-Operations
– Mill, Drill, carve, 3D Route, engraving, plasma, and additive rapid
3D prototyping (with dispenser - not included).
-Control Software – Mach3, Kcam (shareware), DeskCNC (optional)
-PCB Layout – Eagle Light (free for non-commercial use)
-Shipped – Some assembly required, tabletop not included
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Table Size |
Max Speed |
Accuracy |
Resolution |
Repeatability |
Spindle HP |
RPM |
Weight |
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Rods Ex |
200+ IPM |
Better than |
0.000125 |
0.00005 |
0.9 HP Optional 1.75HP |
30,000 |
125 lbs. |
Simply the best designed and built router in its class, with features not found on the others! The Pilot Pro
CNC router has been engineered for both precision and affordability. The Pilot Pro
is manufactured using state of the art precision CNC equipment. The Pilot Pro
has features and abilities of machines costing much more. This design
is dedicated to all those who need precision parts now and at a very
low cost.
*NEW OPTIONS AND GREAT DEALS*
-These options can be purchased anytime after the purchase of any Pilot Pro CNC-
OPTION 1 - NOW DESKCNC CAN BE BUNDLED WITH ANY PILOT PRO COMPLETE OR KIT!
Take control of your CNC robotic router with DESKCNC software and controller board. By
far the best software to use is DeskCNC. This software does just about
everything from PCBs to 3D pictures, and is very easy to use. The
controller board is included and is used with your serial port to
control the CNC. With great support and free upgrades this is your best
buy. This package normally sells for $350 when purchased alone!
- $275.00 USA with the purchase of any Pilot Pro complete or kit. Please email me to add this to your order pdj@pdjinc.com
OPTION 2 - NOW TURBOCAD PRO CAN BE BUNDLED WITH ANY PILOT PRO COMPLETE OR KIT!
This is the BEST CAD software available!
The power of AutoCAD but much easier to use at a fraction of the cost.
The Pro version is feature rich for both 2D and 3D drawings. This CAD
software is easier to use than pencil and paper and the drawings can go
directly into DeskCNC to run your Pilot Pro CNC machine. With great support and low cost upgrades this is your best buy. This software normally sells for $1,295 when purchased alone!
- $300.00 USA with the purchase of any Pilot Pro complete or kit. Please email me to add this to your order pdj@pdjinc.com
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Join in on the fun of creating your own ideas with the Pilot Pro and start building your education on robotics manufacturing today.
-Please see the GALLERY-
Videos of the machine in action (click below for videos)
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Building the Pilot Pro |
The Pilot Pro CNC Router Plans PLUS the ArachnoBot CAD files An information packed CD with plans and instructions for building 7 different Pilot CNC machines, also the ArachnoBot CAD / CAM project files are included. Learn about jigs, fixtures, templates, and tooling. You can apply these techniques to all your projects.
Save over a $1000 by building either Pilot
CNC router yourself. You will receive detailed assembly documentation
packed with photographs, including the parts lists, costs, and
suppliers. The Combo-Special CD contains: 7 different Pilot CNC Designs, ArachnoBot CAD / CAM Project (quad and hex versions), Surface Grinder project, A axis Project, Rack and Pinion Project, Drill motor to RC Servo motor control circuit, LED Sign project, and much more! Engineer,
design, and build most anything using the Pilot CNC router. From the
plans and instructions on the Combo-Special CD you can build a Pilot CNC and more. - 2 new designs added made with all metal and with no
welding! - Order
now and start building your future using robotics manufacturing today! - Only $24.00 Plus $5.00 S/H (flat global fee) Or if you prefer using Paypal, logon and send funds ($29.00) to pdj@pdjinc.comWe will confirm your order within 24 hours. If you purchase the Combo-Special CD and later decided to purchase a machine or a kit, please let us know by providing your CD invoice number, and the cost of the CD plus shipping will be deducted from your purchase. |
Now you can get DIY parts a few pieces at a time to ease your budget
*Metal Package for either RODS or RAILS - Steel and aluminum, cut, cleaned, and milled surfaces - $500 plus $70 S&H USA USA orders click below- S/H is factored in. *Drill templates for rods or rails -
more accurate and faster than manual layout. The templates are made
from 1/4" hardboard. A roll of double sided tape used with the
templates is included. - $110 plus $10 S&H USA USA orders click below- S/H is factored in. *Lead Screws - Four
1/2" diameter screws (X, Y, Y1, Z), 4 anti-backlash nuts from Kerk
Motion,
and 4 motor mounts, all cut to length and turned with a lathe so they
are ready to use. Lead Screw options: 2 turns per inch for more speed
(X and Y) OR 5 turns per inch for more toque. Also, 5/8" diameter lead
screws are available for X and Y axis for $200 more. The Z lead screw is always 1/2" - 5 TPI. Outside USA please email for S/H charges. *Everything else you can get directly when you are ready to order from the suppliers list on the Combo-Special CD included FREE with any order above. If you already have the CD it can be deducted from your order. |
*THE PILOT PRO EX DUAL DRIVE WITH RODS*
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The Pilot Pro Ex Dual Drive CNC Router with Rods - complete: Assembled and tested Pilot Pro dual drive CNC router includes the Combo-Special CD with Pilot Pro CNC information, and software programs (light versions) for using the Pilot Pro, four 305 oz-in unipolar stepper motors with micro-stepping drivers built around the SLA7078 driver chip, Porter Cable 7301 router / spindle, 24 Volt (adjusted to 28V) ~ 15 amp power supply, and high flex wiring. The Pilot Pro Ex has a travel of ~26 X 24 X 4.5 inch. - $3699.00 USA, plus $250 S/H for USA orders only.
USA orders click below- S/H is factored in. Outside USA please email for an invoice that includes S/H charges. Available without the electronics-SAVE $300 (stepper motors, drivers, power supply, wire), available without the spindle-SAVE $89. Please email for a Google invoice with the correct amount. We will confirm your order within 24 hours.
NOTE: A computer is not included. Ships without the MDF tabletop. Some assembly needed due to shipping requirements. Please view the links below for more information on system components and options. For different options please write us at sales@pdjinc.com |
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| The Pilot Pro Ex Dual Drive CNC Router with Rails - complete: This machine is the same as the Pilot Pro Ex Dual above but with Rails. The rails increase loading and rigidity for only $651 more. The rails are special ordered with bottom threaded mounting holes. This mounting method increases the life of the bearings by keeping the rails free of debris. Assembled and tested. Comes with four 305 oz-in unipolar stepper motors with micro-stepping drivers built around the SLA7078 driver chip, Porter Cable 7301 router / spindle, 24 Volt (adjusted to 28V) ~ 15 amp power supply, and high flex wiring. The Pilot Pro Ex with rails has a travel of ~26 X 26 X 4.5 inch. *Optional spindle and mount shown - the 7301 spindle and mount is standard. - $4350.00 USA, plus $250 S/H for USA orders only. USA orders click below- S/H is factored in. Send Purchase Orders to sales@pdjinc.com Outside USA please email for an invoice that includes S/H charges. Available without the electronics-SAVE $300 (stepper motors, drivers, power supply, wire), available without the spindle-SAVE $89. Please email for a Google invoice with the correct amount. We will confirm your order within 24 hours.
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**IT DOESN'T GET ANY EASIER THAN THIS!**
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The Pilot Pro Ex Dual Drive CNC Router kits: This is the starter package you have been
looking for! With this DIY package you are more than half done. Comes with all the steel and aluminum parts
cut, and ready for drilling. Surface milled stock for linear bearing mounts and gantry supports. Also, all the precision linear
components with the lead screws and motor mounts cut and turned, four 305 oz-in stepper motors,
motor drivers, power supply, wire, hardware, and construction templates
for drilling all the parts for the Pilot Pro are included. PLUS the Combo-Special CD is included and comes with all the information for building and assembling the Pilot Pro CNC project. The instructions contain detailed assembly documentation (loaded with photographs) including the parts lists, with costs and suppliers. A few common and inexpensive power tools are needed and the Combo-Special CD will guide you through the process. All you do is drill
the holes using a drill press and the construction templates, paint the
steel parts, then assemble and run the unit. That's all there is
to do and the Pilot Pro is ready to use! If you have already purchased the Combo-Special CD and have decided to purchase a kit, please let us know by providing your CD invoice number, and the cost of the CD will be deducted from your purchase. DIY WITH RODS - Only $2599.00 USA, plus $250 S/H for USA orders, outside USA please email. DIY WITH RAILS - Only $3250.00 USA, plus $250 S/H for USA orders, outside USA please email. Outside USA please email for an invoice that includes S/H charges. Available without the electronics-SAVE $350 (stepper motors, drivers, power supply, wire), available without the spindle-SAVE $89. Please email for a Google invoice with the correct amount. We will confirm your order within 24 hours. NOTE: This is the same package as the Pilot Pro Ex Complete machine minus the vacuum attachment, limit and home switches, and in kit form (Please
add $50 for the switches and $60 for the standard vacuum attachment -
email for a Google invoice with the correct amount). |
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GETTING STARTED CNC ROUTING The CNC works on the Cartesian coordinate system (X, Y, Z) for 3D motion control. If you have a need for high quality parts then you need a CNC. This is a computer numerically controlled cutting tool. This gives the computer a printer like ability to drive a CNC machine to make parts for you. The extra stuff you need depends on what you want to do. For engraving and general purpose cutting all you need is some material to engrave or cut on and an engraving or cutting tool bit. The CD has shareware programs to convert CAD files used for milling, drilling, engraving and cutting, and for controlling the router from the printer port. Take a file of a picture or part and convert
it to g-code. Clamp the work piece down and then use the driver program
to zero the CNC and run the g-code file. This will command the CNC to
make the desired parts for you, quickly and accurately. Use it for all
kinds of projects to make PCBs, gears, molds, etc. |
| Make Clamps |
Make molds | ||
HOW TO PLACE AN ORDER:
Send Purchase Orders to sales@pdjinc.com
Order using school, business, cashier's check, or money order - please email for details sales@pdjinc.com
For more information please email sales@pdjinc.com
All sales (except the Combo-Special CD) come with a 15-day return
policy minus shipping charges, goods must be unused and in new
condition to qualify. Also, all sales come with a 30-day limited
warranty on parts and labor.
-Pilot CNC Links-
Parts:
**Recommended for the Pilot Pro CNC Router (DIY information only - these items are included above)
**Stepper motors and micro-stepping drivers - http://www.hobbycnc.com/
**Regulated 24V, 15 amp power supply - Check ebay
**Spindle motor, Porter Cable - http://www.homedepot.com
**Wire, high flex, high current - Frys - http://www.outpost.com
Recommended software for the CNC:
CAD - TurboCAD, CircuitMaker - TraxMaker
Free CAD software - http://www.freebyte.com/cad/cad.htm
CAM - KellyWare - http://www.kellyware.com/
Highly recommend - Animusic DVDs at http://www.animusic.com
Starship Groove
For more information please email sales@pdjinc.com
All sales (except the Combo-Special CD) come with a 15-day return policy minus shipping charges, goods must be unused and in new condition to qualify. Also, all sales come with a 30-day limited warranty on parts and labor.
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10/01/06 |
pdjinc.com |
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